Gang Saw is An Excellent Block Cutting Machine
Gang saw is one of the many widely used stone block cutting machines. It’s composed of saw frame, link rods, vertical pillars and straight
band saws. The straight band saws are installed in the saw frame. The link rods
motivate the saw frame and straight band saws into reciprocation movement so as
to cut stone. Meanwhile, the saw frame vertical transmission mechanism works to
feeding the band saws downward on stone block continuously. In the early days, gang
saw cuts stone block by steel bands and steel grits. Today the gang saw is
highly developed with high level automation and big cutting capacity.
In 1970, Italy was the first country to
launch large gang saw machine cutting stone by straight band saws welded with
diamond segment. It was able to cut maximum size marble block 3.5-meter long
and 2-meter wide. That means that the gang saw can cut 100pcs slab of 2cm thick
at a time, about 20% higher capacity than the old style gang saw machine. Currently,
the gang saw block saw machine cutting by straight band saws welded with diamond segment
is merely used in marble production. It is not qualified to cut harder stones
like granite. Because the welded diamond segment is easy to break off from the
straight band saw in cutting granite. That’s why granite block is usually cut
by steel band saws and steel grits.
Most of the gang saw machines that used in Chinese
stone plants are imported from Italy.
Even though that some China stone machine manufacturing companies try to learn
from Italian technology and produce their own gang saw machine since 2000, most
of them still not master the core technology. Their gang saw is not as well as
the Italian gang saw in cutting efficiency, cutting cost control and mean time
between failures. For China
gang saws, problems mainly occurred in the saw frame guide system and band saw
hydraulic tensioning system. Italian gang saw are two link rods design while
most of China
gang saw is single link rod design.
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